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Stalcop Product Families.


Light Duty Solenoid Terminals

Alternators

With more than 15 years of experience as a copper cold forming company, Stalcop is recognized as the leading manufacturer of light duty automotive solenoid terminals. Stalcop has the experience to manufacture terminals to your specific design with outstanding quality and delivery performance. Many of the standard terminals required by the aftermarket are stocked for quick delivery. Our experience includes popular European solenoid terminals required by aftermarket rebuilders. Shelf life for the terminals is maximized with a clear coating designed to minimize oxidation. Stalcop's name in the solenoid terminal manufacturing arena is recognized globally for its high quality performance. Our sales and engineering staff will work with you to determine the optimum design required for your application.

Heavy Duty Solenoid Terminals

Heavy Duty Solenoid Terminals

Stalcop is also recognized as the leading manufacturer of heavy duty automotive solenoid terminals. Stalcop has the experience to manufacture terminals to your specific design with outstanding quality and delivery performance. Many of the standard terminals required by the aftermarket are stocked for quick delivery. Stalcop's skills include brazing of silver chips for the terminals required in heavy-duty applications. Our experience includes popular European solenoid terminals required by aftermarket rebuilders. Shelf life for the terminals is maximized with a clear coating designed to minimize oxidation. Stalcop's name in the solenoid terminal manufacturing arena is recognized globally for its high quality performance. Our sales and engineering staff will work with you to determine the optimum design required for your application.

Specialty Solenoid Terminals

Specialty Solenoid Terminals

Solenoid terminals are designed to switch inductive loads in DC circuits up to a designated voltage. Specialty solenoids can control a variety applications including hydraulic pumps, glow plugs for diesel engines, marine tilt & trim motors, winch motors, traction motors and auxiliary power circuits. Solenoid terminals are designed to high electrical demands, withstand harsh temperature environments and high humidity.

Stalcop is recognized as the leading manufacturer of specialty solenoid terminals. Stalcop has the experience to manufacture terminals to your specific design with outstanding quality and delivery performance. Stalcop's skills include brazing of silver chips for the terminals required in heavy-duty applications. Shelf life for the terminals is maximized with a clear coating designed to minimize oxidation. Stalcop's name in the solenoid terminal manufacturing arena is recognized globally for its high quality performance. Our sales and engineering staff will work with you to determine the optimum design required for your application.

Alternator Terminals

Alternators

Alternators are typically fitted as original equipment to supply and manage power to the battery system to ensure that engines start and restart quickly and quietly. They suit a wide range of applications including passenger vehicles, light & heavy commercial vehicles, off-highway equipment, agricultural machinery and stationary engines.

Stalcop is recognized as the leading manufacturer of alternator terminals. Stalcop has the experience to manufacture terminals to your specific design with outstanding quality and delivery performance. Many of the standard terminals required by the aftermarket are stocked for quick delivery. Our experience includes popular European solenoid terminals required by aftermarket rebuilders. Shelf life for the terminals is maximized with a clear coating designed to minimize oxidation. Stalcop's name in the solenoid terminal manufacturing arena is recognized globally for its high quality performance. Our sales and engineering staff will work with you to determine the optimum design required for your application.

Cable Terminations

Cable Terminators

Hardware parts and components for nearly any industrial application. Our cold formed cable connectors can be used in tractors, automobiles, and heavy equipment, as well as in many other applications. We offer control cable assemblies, linkages and much more. Additionally, cold forming adds strength and durability to all of our cable terminators.

Safety Restraints

Fasteners

Our cold formed cable fasteners can be used in many motorized applications. Currently, we offer control cable restraint hardware for automobiles, trucks, child safety seats, off highway vehicles, buses, boats, and more. Additionally, the cold forming process provides added strength and durability to all of our fasteners.

Cap Assemblies

IGBT Systems

The solenoid cap assembly is usually an injection or compression molded component that holds and insulates the copper terminals for functionality. Through our global supply management system combined with our global sourcing expertise, we have developed alliances with plastic molders specializing in the solenoid cap market in low cost countries. Our alliances have the engineering expertise to work with your design teams at the critical Design Form Manufacturing (DFM) stage, and to deliver high quality, low cost solutions for you.

Fuse Components

Fuse Components

Stalcop provides cold headed and impacted extruded products for expulsion fuses for the power transmission and distribution market, including cold heading fuse links, and impact extruding fuse ferrules used to protect valuable transformers. Stalcop's expertise in cost reduction by conversion to cold forming from machining or multi-part assemblies is the leader in the industry. Stalcop can provide engineering expertise to redesign your product toward a lower cost cold forming solution.

Battery Terminals

Industrial Batteries

Stalcop is the largest privately owned manufacturer of specialty battery terminals and buss bars in the world today. We work with a variety of metals such as nickel, copper, silicon-bronze, brass, aluminum, stainless steel, and other specialty materials. Our focus is to develop complex products for specialty applications such as aircraft batteries and UPS terminals. Stalcop supports a friendly environment by helping manufacturers of hybrid vehicles and other alternative energy sources by providing the best engineering solutions at the most competitive price.

Diode Cups

Diode Bases

Our diodes are typically used in transforming the alternate current provided by the alternator to the DC current needed in the battery of vehicles. Stalcop manufactures a wide variety of complex diode cups for the automotive OEM market and automotive aftermarket.

Stalcop is recognized as the leading manufacturer of diode cups. Shelf life for the terminals is maximized with a clear coating designed to minimize oxidation. Stalcop's name in the diode cups manufacturing arena is recognized globally for its high quality performance. Our sales and engineering staff will work with you to determine the optimum design required for your application.

Transformer Components

Transformers

Stalcop provides an array of components for the pad mounted transformer industry. Stalcop is the major provider for copper inserts for bushing wells and tri-mount clamps. Stalcop has worked in conjunction with electrical engineers in the T and D industry to design the most cost effective and efficient designs in the market. Stalcop has extensive expertise working with companies specializing in plastic injection molding used to complete the final assemblies ready for use by transformer OEMs or utilities.

Pole Line Hardware

Pole Line Hardware

Stalcop manufactures an array of products for pole line hardware including a full line of eyebolts for use in hot line clamps. Stalcop can manufacture these eyebolts in either aluminum, silicon bronze or steel with a variety of different coatings and heat treatments. Collared eyebolts manufacturing requires special skills and equipment. With 25 years of experience in our engineering and manufacturing departments, Stalcop is your best choice to provide high quality, low cost products in a variety of materials. Our specialized equipment and tooling capabilities makes Stalcop the leader in eyebolts manufacturing.

Wiper Shafts

Wiper Shafts

Stalcop's wiper shaft parts offer advantages to automobile manufacturers. Integrating the single wiper component offers space-saving design that can be designed to fit into nearly any vehicle. Conventional wiper systems require a wiper linkage arm, creating more parts and required space to fit. Our engineers can design a flexible wiper shaft manufacturing process for any new make and model vehicle using the cold forming process for added strength, durability and lower cost.

Discs/Hockey Puks

More information coming soon.

SCR Studs

More information coming soon.

Cooling Systems

More information coming soon.

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